Product Introduction

产品图-TDI
flexible polyurethane foam (Flexible Polyurethane Foam, referred to as polyurethane foam) refers to a kind of flexible polyurethane foam with certain elasticity, which is the largest polyurethane product. The main products are high rebound foam (HRF), block sponge, slow rebound foam, self-skinning foam (ISF), and semi-rigid energy-absorbing foam. The cell structure of polyurethane soft foam is mostly open-hole. Generally, it has the properties of low density, good elastic recovery, sound absorpt

Formula Composition

Polyether polyol PPG:

Polyether polyol (polyether for short) is an organic polymer, which is prepared by addition polymerization reaction of starting agent (compound containing active hydrogen group) with ethylene oxide (EO), propylene oxide (PO), butylene oxide (BO), etc. in the presence of catalyst. Polyether polyols used in polyurethane common soft foam sponge are mainly 3 functional 3000 molecular weight and 3500 molecular weight polyether. There are also bio-based polyether polyols that use vegetable oil instead of propylene oxide as long-chain monomer.

Model

hydroxyl value (mgKOH/G)

acid value (mgKOH/g)

Moisture%

PH

APHA

appearance

viscosity mpa.s/25 ℃

potassium/sodium ion ppm

3000 molecular weight

54-58

≤ 0.1

≤ 0.1

5.5-7.0

≤100 APHA

colorless transparent liquid

550-750

≤ 6

3500 molecular weight

46-50

≤ 0.1

≤ 0.1

5.0-7.0

≤100 APHA

colorless transparent liquid

550-850

≤ 6

 

polymer polyol POP:

polymer polyol, also known as vinyl polymer grafted polyether polyol, or POP for short, is generally white or light milky yellow in appearance. It is a polyol containing organic fillers and can replace inorganic fillers. It can not only make polyurethane foam have high load-bearing capacity and good rebound performance, but also improve the cell structure and physical and mechanical properties of the foam. In the production process of soft foam sponge, 13% with 3000 molecular weight polyether as substrate and polymer polyol with 45% solid content should be used. In addition, there are polymer polyols with solid content of 10%, 15% and 25%.

brand

hydroxyl value (mgKOH/G)

Moisture%

PH

appearance

viscosity mpa.s/25 ℃

solid content%

POP-2045

28-32

≤ 0.1

7.0-9.0

milky white liquid

≤ 5000

45%

POP-2013

38-44

≤ 0.1

7.0-9.0

milky white liquid

≤ 1500

13%

 

toluene diisocyanate TDI:

toluene diisocyanate, commonly known as TDI, is a commonly used polyisocyanate. It is mainly used to produce flexible polyurethane foam and polyurethane elastomers, coatings, adhesives, etc. The common TDI brand is T-80, in addition to T-100 and T-65.

products

2,4-TDI%

2,6-TDI%

APHA

hydrolyzable chlorine%

Purity%

acid value (mgKOH/g)

T-80

80.0 +/-2.0

20.0 +/-2.0

≤ 40

≤ 0.01

≥ 99

≤ 0.006

 

foaming agent:

to prepare polyurethane foam, namely water and low boiling point compounds. The low boiling point compound is mainly dichloromethane.

Name

acid value (HCL)%

Moisture%

Purity%

Chroma (Pt-Co)

dichloromethane

≤ 0.0004

≤ 0.04

≥ 99.9

≤ 10

 

homogenizing agent:

The foaming agent used in polyurethane soft sponge is mainly silicone surfactant.

 

catalyst:

polyurethane catalysts can be basically divided into tertiary amine catalysts and organometallic compounds (including carboxylates and alkyl compounds) according to their chemical structure types. Both will be used in common soft foam formula, mainly A1,A33,DMEA,DEOA,TEOA, T-9 and T-12, etc.

 

color paste:

polyurethane has good dyeability. By adding dyes or pigment color paste, polyurethane foam, especially polyurethane soft foam, can be made into brightly colored products.

 

flame retardant:

TDCP is one of the best flame retardants and durability among phosphorus-chlorine flame retardants. It can be widely used in the production of soft and rigid polyurethane foam, polyvinyl chloride, epoxy resin, unsaturated resin, polyester fiber, rubber and conveyor belt. In addition to self-extinguishing, the obtained products can also improve light resistance, Water resistance, antistatic and improve product gloss.

 

foam paper

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